I. Introduction

In recent years, the modular building industry has witnessed rapid development, imposing higher requirements on the production precision, efficiency, and diverse design capabilities of building components. With its advanced machine tool technology, JQMT provides innovative solutions for modular building enterprises, helping them gain a competitive edge in the market. This article takes "Excellence Modular Building Company" as an example to introduce in detail the application of JQMT's machine tools in this industry.

II. Challenges Faced by Excellence Modular Building Company

Excellence Modular Building Company specializes in the design and production of high - quality modular buildings, serving various fields such as commercial and residential sectors. With the expansion of its business, the company faces a series of severe challenges.

1. High Precision Requirements for Components
   The components of modular buildings need to be assembled quickly and accurately on - site, which requires extremely high dimensional accuracy for each component. For example, the flatness error of wall modules needs to be controlled within a very small range. Traditional processing methods have difficulty meeting such strict precision standards, resulting in problems such as excessive gaps and loose connections during on - site assembly, affecting the overall quality of the building.
2. Need to Improve Production Efficiency
   The market demand for modular buildings is increasing day by day, and Excellence Company needs to increase production capacity to meet order requirements. However, the original production equipment is relatively old, with a low degree of automation, and a large number of processes rely on manual operation, resulting in a long production cycle and an inability to deliver products in a timely manner.
3. Diverse Design Requirements
   Customers have more and more personalized design requirements for modular buildings, demanding that the company can quickly produce building components with different specifications, shapes, and functions. However, traditional machine tools lack flexibility when dealing with complex designs, and adjusting the processing technology is time - consuming and labor - intensive, making it difficult to meet the rapidly changing market demands.

III. Solutions of JQMT's Machine Tools

After in - depth research on the actual situation of Excellence Modular Building Company, JQMT customized a complete set of machine tool solutions for it, covering a variety of advanced equipment.

1. High - Precision CNC Cutting Machine Tool
   For the cutting process of building components, the high - precision CNC cutting machine tool provided by JQMT has extremely high cutting precision and stability. This machine tool adopts advanced laser cutting technology and can accurately cut various metal sheets. The cutting accuracy can reach ±0.1mm, ensuring that the edges of components such as walls and floors are neat and the dimensions are precise. When cutting large - sized sheets, its automatic nesting function can maximize material utilization and reduce production costs.
2. Multi - functional CNC Machining Center
   This machining center has multiple processing functions such as milling, drilling, and boring, and can perform one - stop processing on building components. When producing complex components such as door and window frames, through programming control, it can quickly complete multiple processing procedures without the need for multiple clamping, greatly improving processing efficiency and precision. Its tool - changing system is fast and accurate, and different tools can be replaced in a short time to meet diverse processing needs.
3. Automated Welding Machine Tool
   Considering the connection requirements of modular building components, JQMT's automated welding machine tool is equipped with an intelligent welding system, which can achieve high - quality automatic welding according to preset welding paths and parameters. When welding steel structure frames, this machine tool can ensure that the welds are uniform and firm, and the welding strength meets high - standard requirements. At the same time, it reduces potential quality problems caused by manual welding and improves production efficiency.

IV. Application Effects

 

1. Significant Improvement in Product Quality
   After using JQMT's machine tools, the precision of the components produced by Excellence Modular Building Company has been significantly improved. On - site assembly has become smoother, and the overall quality of the building has been greatly enhanced. The flatness error of the walls is controlled within the specified range, and the performance of the building such as airtightness and thermal insulation has also been improved. The customer complaint rate has decreased significantly.
2. Remarkable Increase in Production Efficiency
   The automation functions and high - efficiency processing capabilities of the new machine tools have significantly shortened the production cycle. The overall production efficiency has increased by 50%, enabling Excellence Company to respond to market orders more quickly and deliver products on time, enhancing its market competitiveness.
3. Effective Cost Control
   The high - precision CNC cutting machine tool has improved material utilization and reduced waste. The automated welding machine tool has reduced labor costs and the defective product rate. At the same time, the stability and low maintenance costs of JQMT's machine tools have further reduced the company's operating costs.

V. Conclusion

By introducing JQMT's advanced machine tools, Excellence Modular Building Company has successfully overcome many challenges in the production of modular buildings, achieving a comprehensive optimization of product quality, production efficiency, and cost control. This case fully demonstrates the powerful application value of JQMT's machine tools in the modular building industry, providing valuable reference experience for other peer enterprises. In the future, with the continuous development of the modular building industry, JQMT will continue to innovate technologies and provide more advanced and efficient machine tool solutions for this industry.