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Case Study of the Application of JQMT Machine Tools in the Automotive Industry

Introduction
As a crucial pillar of modern industry, the automotive manufacturing industry has extremely high requirements for the precision, efficiency, and stability of production equipment. With its advanced machine - tool technology, JQMT provides excellent soluti...
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I. Introduction


As a crucial pillar of modern industry, the automotive manufacturing industry has extremely high requirements for the precision, efficiency, and stability of production equipment. With its advanced machine - tool technology, JQMT provides excellent solutions for customers in the automotive industry, enabling them to stand out in the fierce market competition. This article will introduce in detail the application of JQMT's machine tools in Feichi Automobile Company, an automotive manufacturing enterprise.

II. Challenges Faced by Feichi Automobile Company


Feichi Automobile Company is a well - known automotive manufacturer specializing in the production of high - performance and high - quality vehicles. However, with the intensification of market competition and the continuous improvement of consumers' demands for vehicle quality, Feichi Automobile Company faces numerous challenges in the production process.
  1. Increased Precision Requirements for Parts
    The manufacturing precision requirements for key components such as automobile engines and transmissions are becoming increasingly stringent. For example, the aperture tolerance of the engine cylinder block needs to be controlled within a very small range. Traditional machine tools have difficulty meeting such high - precision processing requirements, resulting in a relatively high scrap rate.
  2. Urgent Need to Improve Production Efficiency
    To meet market demand, Feichi Automobile Company needs to increase production capacity. However, the original production equipment has a low degree of automation, and the processing procedures are cumbersome, resulting in a long production cycle and an inability to respond to market orders in a timely manner.
  3. Diversified Product Requirements
    Consumers' pursuit of automotive personalization has prompted Feichi Automobile Company to launch more models with different configurations. This means that molds need to be frequently replaced and processing techniques adjusted, imposing higher requirements on the flexibility and adaptability of machine tools.

III. Solutions of JQMT's Machine Tools


After thoroughly understanding the needs of Feichi Automobile Company, JQMT customized a comprehensive machine - tool solution for it, covering a variety of advanced machine - tool equipment.
  1. High - Precision Five - Axis Machining Center
    JQMT's five - axis machining center has extremely high processing precision and flexibility. In the processing of engine cylinder blocks, this equipment can complete the processing of complex surfaces and high - precision hole systems at one time through the coordinated movement of five axes. Its positioning accuracy can reach ±0.005mm, and the repeat positioning accuracy is ±0.003mm, greatly improving the processing precision of the engine cylinder block and reducing the scrap rate by 50%.
  2. High - Speed CNC Lathe
    For the processing of automotive shaft - type parts, the high - speed CNC lathe provided by JQMT has excellent cutting performance and a rapid tool - changing system. Its maximum speed can reach 8000 r/min, and the rapid traverse speed is 30 m/min, significantly shortening the processing time of shaft - type parts. At the same time, the advanced CNC system equipped on the lathe can achieve complex turning processes, meeting the processing requirements of different types of shaft - type parts.
  3. Automated Mold - Processing Machine Tool
    Considering the diversified product needs of Feichi Automobile Company, JQMT's automated mold - processing machine tool is equipped with an intelligent programming system and an automatic mold - changing device. This machine tool can quickly generate processing programs according to different mold designs and complete mold changes in a short time, realizing the efficient automation of mold processing. The mold - manufacturing cycle has been shortened by 30%, providing strong support for Feichi Automobile Company to quickly launch new models.

IV. Application Effects

 
  1. Significant Improvement in Product Quality
    After using JQMT's machine tools, the processing precision of key components of Feichi Automobile Company has been greatly improved, and the product quality has become more stable. The performance of the engine has been significantly optimized, the overall reliability and durability of the vehicle have been enhanced, and customer satisfaction has been greatly improved.
  2. Substantial Increase in Production Efficiency
    The high - speed cutting performance and automation functions of the new machine tools have significantly shortened the processing time and production cycle. The overall production efficiency has increased by 40%, enabling Feichi Automobile Company to better meet market demand, deliver orders in a timely manner, and enhance its market competitiveness.
  3. Effective Cost Control
    The reduction in the scrap rate and the increase in production efficiency have enabled Feichi Automobile Company to effectively control production costs. At the same time, the high reliability and low maintenance costs of JQMT's machine tools have further reduced the company's operating costs.

V. Conclusion


By introducing JQMT's advanced machine tools, Feichi Automobile Company has successfully addressed numerous challenges in the automotive manufacturing process, achieving a comprehensive improvement in product quality, production efficiency, and cost control. This case fully demonstrates the excellent performance and strong application value of JQMT's machine tools in the automotive industry, providing valuable reference experience for other automotive manufacturing enterprises. In the future, with the continuous development of the automotive industry, JQMT will continue to focus on technological innovation and provide more advanced and efficient machine - tool solutions for the automotive manufacturing industry.
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